Abrasives industry "Twelve Five" plan outline

I. Industry Overview There are about 2,000 large and small enterprises in the abrasives industry, of which 80% are private enterprises. The total economic scale of the industry (current production value) is about 21.8 billion.

According to incomplete statistics, the national corundum production capacity is about 3 million tons, and the normal year production is about 1.5 million tons, of which exports are about 750,000 tons, and the output accounts for about 75% of the world; silicon carbide production capacity is about 1.1 million tons. The output is about 950,000 tons, of which exports are 230,000 tons (the total amount of quota permits is applied).

Abrasives production capacity is about 500,000 tons (excluding coated abrasives), and the actual annual output is about 450,000 tons, of which exports are about 140,000 tons, and exports are mostly medium and low-grade grinding wheels and oilstone.

2. The main achievements and existing problems of the “11th Five-Year” development of the industry According to the national industrial policy, the traditional industry has achieved new development and progress through active adjustment and transformation.

1. Progress has been made in corporate restructuring. Companies above the industry scale (over 5 million yuan) have dominated. Abrasive enterprises, annual output of more than 40,000 tons of enterprises accounted for 10% of smelting enterprises, reached more than 20, with an annual output of 5,000 tons of abrasive enterprises has been the backbone of the industry, more than 10,000 tons of resin abrasive production enterprises have reached 3. The new phenomenon of low-level redundant construction has basically been contained.

2. Most of the above-scale enterprise tooling equipment has been updated. The following corundum smelting transformers and 3000KVA silicon carbide smelting transformers below 3000KVA have basically been eliminated. Abrasives enterprises, in addition to the transformation and transformation of molding processing equipment, the outstanding performance in the renewal of the burning furnace, has built more than 30 new modern energy-saving environmental protection drawer kiln and a number of modern tunnel kiln, in the realization of industrial kiln modernization update A big step has been taken.

3. With the promotion of the “Carefully Created Brand” campaign in the machine tool industry, over 30 well-known products and local well-known product companies have emerged in the industry, which has effectively promoted the adjustment of product structure and the composition of ceramic resin abrasives close to developed countries 3:7. The proportion of imports of more than 50 alternative products.

4. Due to the improvement of product quality, while basically satisfying the needs of the national economy, it also promoted the export of products. Abrasive exports were replaced by refined (grained sand, fine powder) products in the past to a considerable number of primary products (smelting blocks), and they have risen in volume, both at record levels, with export prices of corundum and silicon carbide reaching US$700/tonne respectively. More than 1,000 US dollars / ton, low-cost vicious competition has been greatly improved. The output of ordinary abrasives increased by 62.7% from the end of the “10th Five-year Plan” period to more than 140,000 tons/year.

5. Some progress has been made in energy conservation and emission reduction. Under the promotion of the national environmental protection policy, most of the enterprises have carried out environmental protection reforms, and the dust and dust of the above-scale enterprises have met the standards. In particular, companies in the silicon carbide industry (Xilio Yili Maisite Silicon Carbide Products Co., Ltd.) have initiated the recycling and reuse of silicon carbide smelter smelters, which has created a new path for the industry in energy conservation, emission reduction, innovative processes and economic benefits.

The main problems that exist are:

1. The scale structure of the company is still not reasonable, the industrial concentration is low, and small enterprises still account for a large proportion. In addition, there are large enterprises that are large but not strong, industries that take small steps, small enterprises that are scattered without specialization, poor interoperability between each other, and low competitiveness of enterprises and products, which seriously affect the economic strength of enterprises, and are particularly detrimental to environmental protection and technology. upgrade.

2, excess capacity in the industry still exists. The production of corundum is particularly prominent. When the market demand is strong, the smelting transformers below 3,000 KVA that have already been eliminated are restarted to produce, which has an impact on the already stable market.

3. There is a big gap between the overall tooling level and foreign advanced enterprises; new product R&D capabilities are weak.

The gap between high-end product performance and foreign product ratio is large, and it can only meet 30% of the demand for several pillar industries of automobiles, aerospace, machine tools, bearings, locomotives, and ships; the majority of product exports maintain the traditional middle and low grade, and the average export price. Only 1/10 of the average price of imported products.

4. The requirements for energy-saving and emission-reduction and the application of a low-carbon economy in the industry have a long way to go.

5. The lack of high-quality talent required for the development of the industry, and the training of highly qualified personnel are one of the most pressing issues of the industry.

3. The guiding ideology of the "12th Five-Year Plan" fully understands the changes in the global economy during the post-financial crisis, the opportunities for the recovery and development of the global economy, and the requirements of the low-carbon economy. It focuses on the national top ten industrial rejuvenation plans and the seven strategic industries. Targets and emerging industries around the world will continue to meet the requirements and needs of the industry's products, effectively transform the extensive growth mode, extensively develop and adopt new achievements in domestic and foreign technology development, promote the further adjustment and optimization of the structure of traditional industries, in order to enhance competition in the industry market. Strength and sustainability.

IV. “12·5” Targets, Key Tasks, and Coping Strategies 1. Based on the adjustment and upgrade, the industry economy (current price output value) will strive to grow by about 10% annually and reach the end of the period by more than 30 billion yuan.

2, adjust the corporate structure, inhibit excess capacity. Support and encourage the equal and decrement replacement of outdated production capacity, promote the joint reorganization of enterprises, foster a number of large-scale enterprises, and, with the support of national policies, adopt strategic investment in technological innovations, and nurture themselves as leading companies that can compete in the international market. Small and medium sized abrasives enterprises should focus on refined and specialized development through renovation and transformation. To realize the development pattern of both large-scale enterprises with international competitiveness and fine-specialized small businesses.

3, increase research investment. Large-scale enterprises should create conditions to set up research institutions, and professional colleges and universities should strengthen the construction of scientific research experiment bases. At the same time, it actively explored new ways of production, learning, research, and joint research. In order to change the current production of abrasives, most of the current production is still the accumulation of traditional technology and imitation, and to achieve the technological update model from the "replacement of imported digestive" gradually to the "independent and innovative" change to create the prerequisite.

4. Actively develop and utilize the latest scientific and technological achievements, and continue to transform traditional grinding tools production and installation in the direction of intelligence, efficiency, and environmental protection, including production equipment such as forming, processing, and firing kilns, as well as capacity upgrading and processing technologies for abrasive smelting furnaces. upgrade.

5. The key to the development of abrasive tools is the high-efficiency, high-speed (80 to 150m/s), heavy-duty, precision and super-precision grinding tools used in advanced manufacturing and strives to meet the needs of the development of CNC grinding machines. More than 70% of the demand for high-grade grinding tools for CNC grinding machines in major industries; encourages the development, manufacture, and use of new low temperature bonding agents and abrasive tools; the composition ratio of resin and ceramic grinding tools reaches the level of 7:3 in developed countries.

6, the focus of the abrasive is deep-processed products. For example, corundum and silicon carbide precision fine powders with particle sizes smaller than F230 are used to meet and meet the needs of the rapidly growing engineering ceramics and advanced refractories markets. Strengthen the research and development of new abrasives in China to meet the needs of high-end abrasives production and special grinding applications.

7. Promote some major technological transformations, such as saving production and cleaner production, which are conducive to energy conservation and emission reduction, and support new technologies and processes such as energy conservation and emission reduction, and particularly encourage the development of circular economy.

8, vigorously implement the brand strategy. Based on the well-known product evaluation activities of the industry, promote the industry products to enter the “China Top Brand” appraisal catalog, and strive to emerge the industry famous brand products in China.

9. Actively study and adopt advanced foreign technology standards, revise and formulate industry standards, and guide and promote the adjustment and upgrading of traditional industries.

10. Intensify and improve the training of professional technicians for industrial upgrading. While giving full play to the advantages of institutions of higher learning in cultivating professionals, we will continue to promote the combination of production and learning, and strengthen the training of employees in the industry.

11. Continue to maintain and develop the export advantages of industrial products, adjust the structure of export products, and in the case of suppressing the export of low-grade abrasive materials that consume energy resources, expand the production of abrasive finishing products and strive for the export of medium and high-grade abrasive products. While maintaining the needs of advanced economies such as the United States, Japan, and Europe, we will diversify into potential markets, such as the Middle East, Central Asia, Latin America, Africa, and Eastern Europe. Strive to increase the export of ordinary abrasive products on the basis of US$700 million/year.

V. Policy measures and suggestions 1. There should be an objective understanding of the abrasive abrasive industry and give due support and support. Abrasives in the national economy, although a small industry, but the scope of the involved is indeed from almost all areas of aerospace and aviation to medical and health. Traditionally, abrasives are the teeth of the machinery industry. As of now, they cannot be replaced, so they are indispensable. The revitalization of the machine tool industry, the modernization of the grinding machine, the localization of the grinding machine, and the rapid development of the CNC grinding machine will leave flaws if the traditional abrasives associated therewith cannot be followed. If the advanced CNC grinders rely on imports of high-grade abrasive tools for a long time, they will be helpless. Therefore, it is recommended that the relevant state departments can place the abrasive abrasive industry on the list of encouraging the upgrading of traditional industries and give support and support to scientific research and development and independent innovation of industrial enterprises. We will give financial support to the industry for joint research and the establishment of scientific research institutions and joint education. The use of new trial-produced high-end abrasives will be subsidized by users.

2. Abrasives are mechanical products, and exports should be encouraged. Export tax rebates should be restored to 11%.

3. Strictly control the following 8,000 tons of scale, only use the existing technology to produce ordinary products, new abrasive production projects; and strive to enter the national industrial policy guidance directory.

4. It is proposed to improve and establish industry access standards, which will be formally approved by the state to promote industrial upgrading and accelerate the elimination of outdated production capacity.

5. Support the merger and reorganization of industrial enterprises, and enjoy the support of the Ministry of Industry and the Ministry of Industry and the Ministry of Industry and the Ministry of Industry and the Ministry of Industry and the Ministry of Industry and Finance.