As an important indicator to measure the level of national scientific and technological innovation and high-end manufacturing, the robot industry is receiving more and more attention from all countries. Major economies have raised the development of the robot industry into a national strategy. The "robot revolution" is becoming an entry point and an important growth point for the third industrial revolution and will affect the global manufacturing landscape. Starting today, this newspaper launched a series of reports on "Robots, Industrial Innovation, Bigger and Stronger", and in-depth discussion on how China can seize the opportunity of "robot revolution" to enlarge and strengthen the robot manufacturing industry, and this will promote China's economic transformation and upgrading and reshape the international The far-reaching significance of competing for new advantages. At the Shenyang Beisheng Phase III body workshop, which is the largest auto joint venture in China, Shanghai General Motors has just put into operation. Every time the two sides of the body are welded, the automatic loading robot is accurately delivered from the air to the floor assembly. Around the top and bottom, 16 robots began to rotate their bodies, wave their arms, and fly flowers. In just 46 seconds, the body frame of the new-generation Chevrolet Cruze with a tooling accuracy of +/- 0.2 mm is welded. “The assembly station is a concentrated expression of high beat, high automation rate and high flexibility in the body shop.†Wang Yongqing, general manager of Shanghai General Motors, said that the use of 518 robots can not only collinearly accommodate up to five models of three platforms at the same time. Production, the body automation rate of the body shop reached 93%. The high automation rate of Shanghai General Motors Beisheng Phase III is just a microcosm of the numerous applications of robots in China's industrial sector. According to the statistics of China Robot Industry Alliance, in 2013, the sales volume of industrial robots in China reached 36,860 units, an increase of 41% year-on-year, surpassing Japan to become the world's largest robot market. As an entry point and an important growth point of the third industrial revolution, robots are increasingly becoming an important means for China's industrial transformation and upgrading, from manufacturing to large countries. Industrial robot sales increased by 32.5% in the first three quarters, and China made full-speed robotics era Handling robots, welding robots, grinding robots... Entering the CNC Robot Machining Center in Guangzhou, a Taiwanese robot and its users will attract the attention of reporters. He Minjia, chairman and general manager of Guangzhou CNC, told reporters that since entering the industrial robot industry in 2006, the company has sold about 1,200 sets of various types of robots, covering CNC machine tools, hardware machinery, electronics and other industries. Shenyang Xinsong Robotics Co., Ltd. is also running at full capacity to deliver orders. Qu Daokui, president of the company, said that in the first half of the year, the company's orders increased by 108% year-on-year, and the main growth point was robots. To this end, the company's first digital production line using robotic production robots was put into production in September, with an annual production capacity of 5,000 industrial robots. "The gradual rise of labor costs, the decline in the structural supply of labor, and the intensification of competition among emerging economies, and the re-emphasis on manufacturing industries in developed countries in Europe and the United States are forcing the transformation and upgrading of China's manufacturing industry. The demand for robotic automation equipment in various industries has been presented. The potential of the blowout." Su Bo, deputy director of the Ministry of Industry and Information Technology, told reporters that robots with advantages of improving efficiency, improving quality, reducing costs, avoiding accidents, and working in harsh environments are gradually infiltrating into China's automobile and electronics manufacturing industries and daily life. In various fields. The latest data from the China Robotics Industry Alliance confirms the rise of robotics in the Chinese manufacturing market. In the first three quarters of this year, the sales volume of domestic industrial robots reached 33,600 units, an increase of 32.5% year-on-year. It is expected to reach 45,000 units in the whole year. Industrial robots have been widely used in the 25 major industries and 52 industries in the national economy, involving many manufacturing sectors. However, according to the statistics of the International Federation of Robotics, the number of robots per 10,000 manufacturing workers is 396 in Korea, 332 in Japan, 273 in Germany, and 58 in the world. In China, there are only 23 in China. Still huge. "It is expected that China's industrial robot market will show rapid growth in the next few years." Su Bo said that the International Robotics Federation recently released a report that China's industrial robot demand will grow by more than 25% annually, and the market will reach 100,000 by 2017. Taiwan has more than 400,000 industrial robots. Self-owned brands gradually broke the monopoly of international giants, and sales accounted for 1/4 of the domestic market last year. In Anhui Efte Intelligent Equipment Co., Ltd., a 7-year-old production, completed the welding of more than 10 million solder joints, and also has a robot with more than 300 pages of fault records, which is particularly eye-catching. Xu Lijin, general manager of the company, told reporters that this is the first robot that the company delivered the first user, Chery Automobile Co., and it is also the first-hand valuable information for the continuous improvement of Efte robot. Today, nearly 100 Efte industrial robots, industrial robotic welding automation lines with a production time of 100 seconds/car and a maximum load of more than 400 kg have been successfully operated for more than 15 months at Chery's most advanced sixth plant. It is this self-owned brand robot welding production line that currently uses the largest number of robots in China and the most complicated application process, which has broken the monopoly of foreign robot brands in this field for 30 years. “The automotive welding production line is the crown jewel in the field of industrial robot applications.†Xu Lijin said that from 2007 to 2011, the automotive industry accounted for 59% of Chinese robot demand. Four international giants, Fanuc, Yaskawa, KUKA and ABB, have almost monopolized this market. In the past two years, domestic welding robots represented by Anhui Eft, Shenyang Xinsong and Changsha Changtai have gradually broken the monopoly of multinational corporations. Zhao Jie, director of the Robotics Research Institute of Harbin Institute of Technology, believes that China has initially established a research and development system from basic research of robot application to industrialization. The industrial robot, service robot and special robot industry have taken shape. According to statistics from the China Robot Industry Alliance, in 2013, the total number of industrial robots sold by independent brand enterprises in China exceeded 9,500, accounting for 1/4 of the national industrial robot sales. The industrial chain of core components such as industrial robot servo motors, reducers, servo drives and controllers is also beginning to take shape. At the level of service robots, nearly one million cleaning service robots represented by companies such as Cobos and Silver Star have entered the family of the people; a series of robot prototypes newly developed in the fields of medical care, assisting the elderly and helping the disabled also Entered the demonstration application phase. The key components are not localized, resulting in high cost of domestic robots "Although China's industrial robot industry has developed rapidly, compared with developed countries, there is still a big gap." Su Bo pointed out that China's own-brand industrial robots use three-axis, four-axis coordinate robots and planar multi-joint robots. The main and six-axis articulated robots accounted for less than 6% of the national industrial robot sales. Among the industrial robots sold by foreign brands, multi-joint robots accounted for 62% of the national industrial robot sales, and their own brand products are far from meeting the development requirements of various fields of the national economy. At present, the business that can really make money in industrial robot companies in China is system integration. The key components are not truly localized, resulting in the cost of the domestic robot body is much higher than that of foreign counterparts, and it is difficult to scale. Take the 165 kg six-axis joint robot as an example. At present, the total cost of foreign products is about 169,000 yuan, and the cost of domestic robots is as high as 299,000 yuan. Among them, only one reducer, the purchase price of domestic enterprises is nearly five times the price of foreign companies, and the price difference is as high as 70,000 yuan. Jia Yongquan, manager of Shanghai GM Shenyang Beisheng Phase III Body Workshop, told reporters that they also considered domestic brands of welding robots when purchasing equipment for bidding. The evaluation results are good in accuracy and reliability, but because the key parts depend on imports, the price It is 70%-80% higher than foreign products. However, this embarrassing situation is about to be broken. One of the four core technologies of industrial robots, the cost-reducing gearbox that accounts for 25% of the total cost, has been overcome by Guangzhou CNC. He Minjia said that six years ago, Guangzhou CNC invested in two groups of research and development personnel to tackle the problem and finally made a major breakthrough in the reducer. He Minjia said that mastering the "four big pieces" of the core of robots, domestic robots have "pricing power." According to the guidance issued by the Ministry of Industry and Information Technology at the end of 2013, by 2020, China will form a relatively complete industrial robot industry system, and the high-end market share is expected to reach more than 45%. Dryback Floor,Double Copper Floor,Copper Floor,Indoor Dryback Floor DONGYANG MAOSHENG PLASTIC CO.,LTD , https://www.maoshengflooring.com