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Casting grinding robot has touch and perception
A few days ago, the reporter went to Nanning Yuli Instrument Co., Ltd. (hereinafter referred to as Yuli Company) located in the high-tech zone to see that this domestic first casting grinding robot can automatically polish various shapes of castings under the control of the control system.
Dr. Huang Yue, President of Nanning Yuli Instrument Co., Ltd. said that castings are widely used and there are a considerable number of casting enterprises in China. The casting needs to be ground in order to remove the flash and gate of the casting. However, at present, the grinding of castings is almost entirely dependent on manual work. The labor intensity of workers is high, the environment is bad, and safety accidents occur. There are fewer and fewer workers willing to work on polishing, and the cost of labor is rising year by year. Many companies hope to use robots to complete the grinding work. However, the general industrial robot can simply repeat the same action, without touch, and cannot adapt to changes in the size of the casting. In domestic and even international markets, there are still no good robot solutions.
The intelligent grinding robot developed by Uli has successfully solved the above problems. Even for castings of the same type, the dimensions vary by a few millimeters. After the integration of the six-axis force sensor, the intelligent grinding robot has the same feel as a human being, and can sense the difference in the size of the casting and automatically adjust it to realize the intelligence and truly replace the manual. "This intelligent grinding robot has a high technical content and can be said to be the first intelligent grinding robot in China to enter the casting factory." Huang said.
It recognizes different parts and also recycles dust
The dust generated by the grinding of the casting factory is a major hidden danger in safe production.
Huang said that this casting grinding robot can sense the concentration of dust during work, and can also recover dust by spraying water, that is, while polishing and polishing, add water to rush the dust to the tray below, and recycle all the dust to reduce the working environment. Concentration to ensure safe production.
Tang Mingfu, manager of the engineering department of Uli, said that with the intelligent grinding robot instead of manual operation, the production efficiency is greatly improved. For example, it takes a minute for a worker to polish a model, and a robot can take only half a minute. In addition, the robot replaces the manual process, which reduces the risk of manpower management and saves costs. “At present, there are 20,000 or 30,000 casting factories in the country, and each factory needs to use the grinding process. The parts of each casting factory are different.†Tang Mingfu said that the intelligent grinding robot can sense the difference in casting size and automatically adjust it. There is a lot of work, which can be said to be the "industrial revolution" in the casting industry, filling the gap in the current domestic application of technology in this area.
According to Tang Mingfu, the company's R&D team has spent more than a year researching and developing this intelligent grinding robot, all of which are self-developed, including all core component sensors, power loading systems, control systems, etc., which are at the domestic advanced level in technology.
“Intelligent grinding robots can produce greater social benefits.†Huang said that the dust generated during polishing is easy for people to suffer from lung disease, and it is difficult for the sander to find. Using robots instead of manpower has great social benefits. With the expansion of the functions of intelligent casting grinding robots and the reduction of costs, they believe that intelligent grinding robots will enter more and more factories, solve more and more problems, and keep people away from the dusty workshop.
In the future, robots can help with coffee massage.
According to reports, the core components of this intelligent grinding robot are mainly multi-axis force sensors. China's multi-axis force sensors mainly rely on imports, and mature products mainly come from the United States, Japan and Germany. Domestic research on multi-axis force sensors is relatively late, lacking innovation in core technologies, and talents in this area are relatively scarce. To this end, Dr. Huang Yu, the former chief engineer of the US First Technical Security System Company, came to Nanning and decided to set up a company to develop and produce multi-axis force sensors.
At present, Yuli has built the only multi-axis force sensor production line in China with independent intellectual property rights. The product performance has reached the international leading level. It has two invention patents and one international patent. It can compete with foreign products and occupy 60% of the global market for automobile collision simulator multi-axis force sensor industry.
“Industrial robots have touch and sensor touches, and we have developed and produced touch sensors that are globally leadingâ€. Huang said that the sensors produced by the company have gone abroad and went to the world, with customers all over the world.
So, what impact does the sensor have on our lives? It is reported that the biggest flaw of industrial robots compared with humans is that there is no feeling, no eyes, similar to the IQ of the baby. When the robot joins the sensor, it has a sense of touch. When the camera is mounted, it has eyes. When combined, it can do a lot of work and truly realize intelligence. For example, intelligent robots can help us open the door, take the basin, massage, and even help us brew coffee, which has a certain role in building smart homes, communities, communities and even smart cities. This kind of robot can even be applied to the medical field to perform surgery on patients like a doctor.
Abstract With a human touch and touch, it can sense the difference in casting size and automatically adjust and polish different shapes of castings. Recently, the first intelligent casting grinding robot manufactured in Nanning was released. The casting grinding robot is intelligent, which saves manpower and improves...
It has a human-like feel and touch, can sense the difference in casting size and automatically adjust to polish different shapes of castings. Recently, the first intelligent casting grinding robot manufactured in Nanning was released. The casting grinding robot realizes intelligence, which not only saves manpower, but also improves efficiency, and fills the blank of technology application in this aspect in China. In the future, if the tactile robot is applied to daily life, it can help us brew coffee, open the door, and even help us massage.