Metal Processing Online specializes in the "Advanced Stamping Sheet Metal Process and Equipment" theme forum, inviting those who are the latest technology in the industry to express their opinions on the latest developments and applications of stamping sheet metal technology, equipment and processes, and showcase the stamping sheet metal industry. Status and development trends. Process optimization - compact solution AP&T feed furnace system, reducing plant space requirements, a hot press line 45m × 10m → 25m × 10m improvement, compared to the traditional roller furnace has higher stability and shorter heating time The maintenance cost is reduced, the energy consumption is reduced, the positioning accuracy of the material piece is increased, and the system is fully modularized and highly flexible. AP&T multi-cylinder system forming press can achieve rapid clamping and high-speed forming under low pressure, which maximizes the output of the mold after clamping, saving energy consumption. The hydraulic press is used to maintain the pressure required for the press hardening process, ensuring rapid mold forming. The pressure hardening cycle with high-speed accumulators allows for deep forming products with longer forming times. Application of feeding robot, multi-axis robot and fast and efficient mold changing equipment, the in-line laser cutting machine can achieve no intermediate operation and storage links, shorten cycle time, reduce production process and labor costs. The PAM STAMP R-2011 can be used to simulate the feasibility of the hot curve and cold forming die, which can improve the accuracy of 10%~15%. Starting from the design of the pattern, the mold steel is inlaid and designed. The B-pillars are all made of universal cast parts, and the assembled plates and cooling water hydraulic joints are common in the same range. AP&T's modular design concept saves 70% of design time and reduces total lead time. Cycle time optimizes the advantages of the AP&T pressure level system: increasing cooling, reducing cycle times and reducing energy consumption. Cooling waterway development highlights the advantages of “shell†technology for small to medium volume molds and complex geometries. The development of cooling waterways, such as the built-in cooling water channels in the mold inserts, allows for better flow and simpler pressure control, and reduces manufacturing costs. Cooling channels are integrated into the built-in insert and “shell†technology to reduce manufacturing costs. Hot cut edges are used to reduce total cycle time and achieve higher throughput. Combined with the blanking optimization, the laser cutting distance can be reduced and there is no influence on the press cycle time. It can be seen from previous developments and simulations that different geometries determine different cooling methods. The AP&T pressure level system increases the cooling effect and the hot cutting reduces the machining time. In short, the selection of a suitable production line according to specific production needs, the availability of equipment is very important. Solar Application,Solar Lights ,Solar Pump System,Solar Carport,Portable Power Station Jiangyin Haoxuan Technology Co., Ltd. , https://www.haoxuan-tech.com
Ding Xiaolei (Shanghai) Automated Hydraulic Press Mould Trade Co., Ltd. Regional Sales Manager Ding Xiaolei